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SMARTcure - UV curing process with AI

For highest efficiency and precision

SMARTcure is our AI-assisted control system for LED UV curing processes. The system analyzes job- and process-related data and helps adapt the output of the curing system to the specific production conditions. This helps avoid using LED UV output where it is not required for the current job.

Modern interfaces, cloud connectivity and the analysis of operating data also support process optimization and maintenance planning.

SMARTcure is available for the LED UV system LEDcure NX.

Flyer SMARTcure

How SMARTcure works

IST METZ: SMARTcure - UV-Härtungsprozess mit KI

SMARTcure combines production process data with an AI-based model. After the print data has been retrieved and stored locally, the job data intended for analysis is transferred to the IST Cloud via an encrypted connection.

The AI-based model analyzes the available job and process data and uses it to determine a recommended power setting for the LED UV system for each specific job.

This allows the power output to be adapted to the production conditions. This allows the applied output to be aligned with the actual process requirements while achieving the level of curing required for the respective process.

Users can evaluate the curing result and provide feedback to the system. This feedback contributes to the further development of the AI model and helps optimize future power recommendations.

SMARTcure user interface

Main functions and benefits

  • Energy saving through AI: SMARTcure continuously analyzes process data such as substrate, ink, varnish and format. Based on this, it automatically adjusts the performance of the curing system to minimize energy consumption and extend LED service life.
  • Format-dependent LED zone control: The system automatically recognizes the format to be printed and only switches on the required LED segments. This significantly reduces energy consumption. In addition, the low heat generation and optimized operating conditions increase the service life of the LEDs.
  • Compatibility: SMARTcure can be easily integrated into existing production lines.
  • Cloud-based data processing: SMARTcure uses an SSL-encrypted cloud connection to store and analyze operating dagta. This enables predictive maintenance, process optimization and continuous learning of the system. The servers of IST METZ GmbH & Co. KG are located in a data center in Frankfurt, Germany.
  • Sustainable production: Reduced CO₂ emissions and lower resource consumption thanks to more efficient processes.
  • Adaptive LED curing: Variable zone control and timing of the LED segments for maximum efficiency
  • Warranty: Up to 10 years possible.

Warranty and service conditions

For suitably equipped systems, a warranty of up to ten years is available. This is subject to the applicable warranty terms and the required operating and service conditions.

These include:

  • continuous internet connection and system update capability
  • remote access for IST customer service
  • maintenance agreement with regular service intervals
  • online fault diagnostics and system optimization
  • active use of SMARTcure