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UV curing for coil coating

UV systems for processing coils

Coil coating is a continuous process in which metal strips such as steel, aluminium or stainless steel are coated and then cured. IST METZ develops UV systems that are tailored to the requirements of continuous coil coating processes and the respective production environment.

Depending on the application, UV, LED-UV and excimer systems can be used for curing and surface finishing. A variety of UV-curable coating systems can be processed in this way.

Short processing times and compact plant designs

Unlike thermal drying, UV curing is based on a photochemical reaction. This means that suitable coatings can be cured within a short time and processed immediately afterwards.

The short curing times enable compact system designs and can reduce the space required compared with conventional thermal drying processes. UV systems can also be integrated into new or existing coil coating and galvanising lines.

Depending on the coating and process configuration, the following options are available, amongst others:

  • short curing and process times
  • immediate further processing after curing
  • compact system integration
  • rapid start-up and shutdown of UV systems
  • integration into continuous production lines
  • application-specific system design

Substrates and applications

UV systems from IST METZ can be used on a variety of metal substrates, such as stainless steel, steel, galvanised steel, aluminium and wires.

Typical applications include the curing of primers and topcoats, as well as coatings for corrosion protection, scratch resistance or anti-fingerprint surfaces. The surface properties that can actually be achieved depend on the coating system used and the respective process parameters.

Depending on the application, UV curing can also be carried out under inertised conditions using nitrogen.

UV systems for your production environment

Our UV systems for coil coating are tailored to the specific production line and the requirements of the curing process. Amongst other things, we use high-performance, water-cooled UV systems such as the BLK.

When designing the system, we take the following factors into account, amongst others:

  • Web width and production speed
  • Coating and required UV dose
  • Power, spectrum and number of UV modules
  • Web guidance and, where applicable, inerting
  • Installation conditions, maintenance and accessibility

To ensure safe and service-friendly operation, the systems can be fitted with additional protective and maintenance features tailored to the specific production environment.

From process development to integration

IST METZ supports you from the design of the UV process right through to its integration into the production line:

  • UV trials at the IST Campus or using loan equipment
  • process engineering support from the test phase through to commissioning
  • application-specific plant designs
  • UV measurement technology and process documentation
  • service and maintenance concepts